Complete Service Portfolio

Design Validation Plans (DVP)

• Comprehensive verification plan development
• Test list design and optimization
• Sample quantity optimization
• Efficient test execution planning
• Multi-domain testing coordination

Consultancy Services

• Electrical high voltage safety
• Insulation coordination
• Regulatory compliance guidance
• Technology trend surveillance

Remote Services

• Remote monitoring and assistance
• Customer participation in setup
• Office-based test monitoring
• Reduced transportation costs
• Real-time collaboration

Development Support

• Prototype to serial production (SOP) validation support
• Complex setup design
• Custom testing solutions
• End-to-end lifecycle support
• Eco-innovation initiatives
   

HV Components & Systems Tested

• Power Electronics Components
• HV Power Distribution units
• DC/DC Converter 
• Inverter Systems
• On-board chargers
• HVAC Compressor
• Electrical Heater
• HV Cooling Pumps
• Charging Socket & On-Board Charger
• BMS testing
• Fuses & Contactors

EMC Testing Capabilities

• Emissions testing: DC to 40 GHz
• Immunity testing: DC to 40 GHz 
• Electric & Magnetic low frequency field testing
• EMF measurements
• ESD testing
• Power electronics characterization

Environmental Testing

• High Thermal gradient chambers
• Dedicated high heat compensation chambers for thermal applications
• Large climatic chambers (> 10 m3)
• Water protection & corrosion testing
• Salt spray & thermal shock testing
• Damp heat & thermal durability
• IP protection validation

Electrical Testing

• Testing up to 1500 V and 2000 A
• Voltage ripples 
• HV load dump
• Short circuit tests up to 30 kA
• Insulation resistance & dielectric strength
• Efficiency & service life testing
• Over-temperature protection testing
• On/Off durability validation

Abuse & Mechanical Testing

• Impact testing up to 35 km/h velocity
• Maximum test mass: 1500 kg
• Drop & free fall testing
• Stone impact & dust testing
• Vibration testing
• Hosedown testing
• High-frequency optical tracking
• High-speed camera analysis

Virtual Development

• Hi-fidelity simulation of power electronics
• Inverter calibration benchmarking
• Model-in-Loop to Power-Hardware-in-Loop
• Electromagnetic modeling & validation
• Material characterization & CAD modeling
• Switching ringing effects analysis
• Technology trend surveillance
• Performance optimization studies

Standards & Compliance

Our testing services comply with comprehensive international and manufacturer-specific standards:

        International Standards

• DIN EN 60068, ISO 16750
• ISO 7637-4, CISPR 25, ISO 11452-X
• ISO 21498-2
• UNECE Regulation100, G.T.R. No. 20
• UNE-EN 60529, FMVSS 305
• ISO 6469-3, ISO 13063
• UNECE Regulation 10

      Manufacturer Requirements

• LV 123 & LV 124
• BMW GS95002-3, GS95023, GS93025
• Ford FMC1280
• Mercedes-Benz MBN10284-3, MBN LV 123
• Nissan 28401NDS02
• PSA B21 7112, B7112
• Renault 36-00-811
• Volvo 31857169
• VW 80300

       Regional Standards

• GB/T 18384 (China)
• EN17128 (PLEV)
• EN15194 (EPAC)
• Various national regulations

State-of-the-Art Equipment

HV Power Systems: HV Power Supply up to 1500 V, HV current Supply up to 2000 A, HV/LV Electronic Load, grid emulators, battery simulators up to 500 kW

Super Capacitor Bank: 18.57 Farads capacity, 46.9 mOhm internal resistance, 430 V-8 kA discharge, 1.7 MJoule energy

Specialized Equipment: HV Input Filters, HV Shielded LISN, Power amplifier & HF transformer solutions, HV 4 Quadrant Amplifier System

Cooling Systems: Chiller systems (water/oil cooling), cold water circuit for customer chillers

Analysis Systems: High precision sensors up to 2000 A, high-speed cameras, remote monitoring systems