INTRODUCTION

What is radiographic testing (RT)?

Radiographic testing (RT) is one of the most essential volumetric non-destructive testing (NDT) methods used in industry. It allows the detection of internal flaws using either X-rays or gamma radiation, generated from a tube or isotopes such as Iridium-192, Selenium-75, or Cobalt-60. RT techniques include film radiography, computed radiography (CR), direct radiography (DR), real-time radiography (RTR), and computed tomography (CT). These methods can penetrate materials of varying densities to assess weld quality, identify corrosion or erosion, evaluate castings for defects or foreign objects, and detect damage in composite materials—without compromising the component.

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THE Applus+ SOLUTION

Applus+ radiographic testing capabilities

Applus+ is a world-leading authority in radiographic testing services, offering reliable inspection techniques to detect imperfections in materials across industrial operations. RT supports the evaluation of production assets and equipment in demanding sectors like oil and gas, where detecting issues early is vital for safety and efficiency.

Applus+ also leads in advanced technology, with dedicated R&D laboratories, global reach, and collaboration with industry experts. We have developed the proprietary Rayscan System, a real-time digital radiographic inspection tool capable of scanning a full production pipe in a single rotation. This technology also enables Rayscan Tankscan, which inspects LNG storage-tank welds in one scan, producing high-quality images while reducing inspection time.

TARGET CUSTOMERS

Industries and applications for radiographic testing

Radiographic testing is widely applied in both new construction and in-service asset evaluation. Whether using film or digital techniques, RT verifies weld quality and helps profile piping systems to detect internal flaws, corrosion under insulation (CUI), flow-accelerated corrosion (FAC), or remaining wall thickness.

Applus+ provides radiographic inspection services across multiple sectors and applications, including:

  • Petrochemical
  • Nuclear
  • Fossil
  • Chemical
  • Military
  • Aerospace
  • Foundries
  • New construction
  • Post-construction
  • Corrosion monitoring
  • LNG fabrication

As a time-tested provider, Applus+ delivers consistent and trusted radiographic testing services globally.

KEY CUSTOMER BENEFITS

Key benefits of digital radiographic testing

Digital RT techniques from Applus+ offer a wide range of operational advantages:

  • Direct results after on-site scanning
  • Wide dynamic range for improved flaw visibility
  • Radiation dose reduction (up to 90% in some cases)
  • No chemicals or darkroom required
  • Advanced image processing tools
  • Digital archiving, reporting, and data sharing
  • Fewer re-shoots, improving efficiency
  • Higher probability of flaw detection

Advantages of Rayscan and Tankscan systems

Compared to conventional film radiography, our Rayscan/Tankscan real-time digital RT solutions provide:

  • Cost-efficiency with no consumables
  • Short inspection cycles:
    • High-speed scanning
    • Zero development time
    • Immediate image interpretation
  • Equal or better image quality compared to film
  • Improved safety:
    • Lower radiation exposure
    • Collimated X-ray beams
    • Shielded scanner design
  • Environmentally friendly: no chemical waste
  • High suitability for:
    • Pipes 5 cm to 142 cm (2” to 56”) in diameter
    • Thin-wall and austenitic materials
    • Dissimilar welds and CRA pipelines
    • Root pass and hot-pass inspections
CONVENTIONAL TECHNIQUES

Radiographic Testing (RT) is one of the most fundamental volumetric-testing methods performed in industry and radiography NDT. Film radiography, which utilises either X-ray or gamma radiation generated from a tube or from an isotope of Iridium-192, Selenium-75 or Cobalt-60, has been the most widely used application for volumetric inspections. RT NDT has the ability to: penetrate wide ranges of material with varying densities to detect internal defects in weld quality; profile in-service systems to determine if corrosion or erosion is present; evaluate castings for fabrication flaws or foreign objects; and detect damage in composites.

ADVANCED TECHNIQUES

Computed radiography (CR) NDT uses a filmless process to create digital, 2-dimensional radiographs. Digital radiography NDT provides radiographic images from a computer using the same conventional radiography exposure equipment. Computed radiography eliminates the need for chemical processing, uses lower source strength, enables smaller boundaries and yields quicker results. Computed radiography NDT provides images with a higher resolution and definition, providing greater detail for evaluation. Data storage and retrieval could not be simpler and information can be shared via the internet.

Digital radiography or direct radiography (DR) is the next evolution in inspection of in-service systems with minimal downtime or preparation. DR has the ability to inspect pipelines during operation without having to remove insulation and with no temperature restrictions. This is a filmless radiographic technique that requires no processing, is wireless and yields results instantaneously. Data storage and retrieval could not be simpler and information can be shared via the internet.

RTD Rayscan and Tankscan are Applus+ solutions for real-time digital radiographic (RTR) inspection used in radiography NDT, which uses advanced technology in direct radiography (DR) techniques. Real time digital radiography involves the filmless conversion of data into a high-resolution digital image of the entire weld and can be performed within a single scan. Rayscan is a RTR inspection that can be used as either double-wall single image (DWSI) or single-wall single image (SWSI) and can inspect pipes with a diameter range from 5cm to 142cm (2" to 56"), as well as horizontal and vertical tank weld seams.

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